Bullet Bio: Federal Fusion

by
posted on December 9, 2015
** When you buy products through the links on our site, we may earn a commission that supports NRA's mission to protect, preserve and defend the Second Amendment. **
bullet_bio_fed_fusion.jpg

Some argue that .223 Rem. is not adequate for deer. They say the bullet is too small and the cartridge lacks power. They also claim it is not legal in most states. Factually speaking, they are wrong on all accounts. With the right bullet, .223 Rem. can drive to 20-plus inches and expand to double diameter. And, in the states that allow rifles for deer hunting, only eight do not permit the use of the .223 Rem. 

As far as the “right bullet” goes, one of the best .223 Rem. loads for deer is the 62-grain Federal Fusion. It has a muzzle velocity of 2750 fps, muzzle energy of more than 1000 foot-pounds and will expand to almost a half inch in diameter when it hits a deer, wild hog or any other critter. I’ve also found the Fusion load to be one of the most accurate big game loads for the .223 Rem.

With the Fusion loads Federal’s goal was to offer an affordable, but still high performance, line of ammunition, utilizing a bullet that would expand wide, drive deep and hold together. Fusion ammunition sort of bridges the gap between standard and premium hunting ammunition. I’ve taken several whitetails with the Federal Fusion load and the results have always been the same: complete penetration with massive tissue destruction and a deer that drops within 50 yards of where it was hit.

The beauty of this Fusion/.223 Rem. combination is that it gives young and recoil sensitive shooters an easy shooting and reliable deer taking tool. The bullets work the way they do because their gilding metal jacket and lead alloy core are inseparable due to electrochemical bonding. They are essentially fused together and the skived tip provides long-range expansion and short-range toughness. The boat tail also increases the bullet’s ability to fly flat and resist wind.

But the Fusion line of ammunition is about a lot more than just the .223 Rem. load. Fusion loads are offered for all of the popular big game cartridges. One of the best might be the .45-70 load. This cartridge has traditionally been downloaded due to the continued availability of old, weak rifles. But, the Fusion .45-70 load is a beast. It drives a 300 grain bullet at almost 1900 fps and upon impact it will expand to almost an inch in diameter.

I’ll continue to deer hunt with the .223 Rem. Fusion load and someday I’ll poke a big critter with the 300-grain .45-70 Fusion bullet. When I do, that critter won’t be happybut the end of my hunt will be.

Latest

Photo 03 Ammo On Buffalo
Photo 03 Ammo On Buffalo

Behind the Bullet: .450/400 3” Nitro Express

Among the lot of Nitro Express cartridges—a term coined by James Purdey to compare the power of these cartridges to a locomotive and newly loaded with smokeless powder—the .450/400 3” N.E. represents one the best blends of hunting power and ease of shooting. Curious? Read on, as Phil Massaro goes in-depth on this classic, though esoteric, favorite.

TriStar Arms to Exhibit at 2026 NRA Annual Meetings & Exhibits

TriStar Arms will exhibit at the NRA Annual Meetings & Exhibits, taking place April 17–19, 2026, in Houston, TX. Attendees are invited to visit TriStar Arms at Booth #3103 to explore the newest firearm offerings and learn more about the brand's continued commitment to the shooting sports community.

New for 2026: Left-Handed Ruger American Gen. II

Ruger has introduced left-handed models of the Ruger American Rifle Generation II. The first of these models will be released in the Ranch configuration, with six chamberings available: 7.62x39mm, 450 Bushmaster, 400 Legend, 350 Legend, .300 Blackout and 5.56 NATO.

New for 2026: Swhacker #307 Mechanical 2-Blade Broadhead

Swhacker Broadheads has launched its #307 100-grain Mechanical 2-Blade Broadhead. This latest addition to Swhacker's lineup promises precision engineering with reliable deployment, coupled with accuracy and devastating field performance.

Keys to the Eastern Turkey Hunt

A turkey is a turkey regardless of subspecies, sure, but best hunting tactics often vary depending on geographical location due to the birds’ varying behavior. Translated, killing turkeys back East is different than killing them out West. Check out some Eastern-specific tips below, and stay tuned for a follow-up targeted at our Western readers.

Montana and Utah Celebrating 125th Anniversaries

Two 125th Anniversaries are occurring this year, the first being for the entire Montana FWP, and the second being a key piece of property in the history of the Utah DWR.

Interests



Get the best of American Hunter delivered to your inbox.