Bullet Bio: Federal Fusion

by
posted on December 9, 2015
** When you buy products through the links on our site, we may earn a commission that supports NRA's mission to protect, preserve and defend the Second Amendment. **
bullet_bio_fed_fusion.jpg

Some argue that .223 Rem. is not adequate for deer. They say the bullet is too small and the cartridge lacks power. They also claim it is not legal in most states. Factually speaking, they are wrong on all accounts. With the right bullet, .223 Rem. can drive to 20-plus inches and expand to double diameter. And, in the states that allow rifles for deer hunting, only eight do not permit the use of the .223 Rem. 

As far as the “right bullet” goes, one of the best .223 Rem. loads for deer is the 62-grain Federal Fusion. It has a muzzle velocity of 2750 fps, muzzle energy of more than 1000 foot-pounds and will expand to almost a half inch in diameter when it hits a deer, wild hog or any other critter. I’ve also found the Fusion load to be one of the most accurate big game loads for the .223 Rem.

With the Fusion loads Federal’s goal was to offer an affordable, but still high performance, line of ammunition, utilizing a bullet that would expand wide, drive deep and hold together. Fusion ammunition sort of bridges the gap between standard and premium hunting ammunition. I’ve taken several whitetails with the Federal Fusion load and the results have always been the same: complete penetration with massive tissue destruction and a deer that drops within 50 yards of where it was hit.

The beauty of this Fusion/.223 Rem. combination is that it gives young and recoil sensitive shooters an easy shooting and reliable deer taking tool. The bullets work the way they do because their gilding metal jacket and lead alloy core are inseparable due to electrochemical bonding. They are essentially fused together and the skived tip provides long-range expansion and short-range toughness. The boat tail also increases the bullet’s ability to fly flat and resist wind.

But the Fusion line of ammunition is about a lot more than just the .223 Rem. load. Fusion loads are offered for all of the popular big game cartridges. One of the best might be the .45-70 load. This cartridge has traditionally been downloaded due to the continued availability of old, weak rifles. But, the Fusion .45-70 load is a beast. It drives a 300 grain bullet at almost 1900 fps and upon impact it will expand to almost an inch in diameter.

I’ll continue to deer hunt with the .223 Rem. Fusion load and someday I’ll poke a big critter with the 300-grain .45-70 Fusion bullet. When I do, that critter won’t be happybut the end of my hunt will be.

Latest

Spandau RL Chris Olsen
Spandau RL Chris Olsen

New for 2026: Spandau Arms RL

Long renowned for its scatterguns, Spandau Arms has now entered the bolt-action rifle market with its Remington 700-pattern clone, dubbed the RL.

New for 2026: CZ 600+ ST3 American

CZ Firearms is off to a hot start in 2026 with a switch-barrel rifle system patterned off its successful Model 600.

CVA Expands Optima and Scout Lines for 2026

CVA is rolling out its new XP and XP‑SB Series, bringing updated ergonomics and enhanced adjustability to both its muzzleloader and single‑shot centerfire platforms.

Dead Air Silencers Unveils the Nomad Ti Over-the-Barrel Suppressor

This new .30-caliber suppressor from Dead Air goes over the barrel, to only add 4.6 inches to the end of your rifle.

Hot From SHOT: The Best New Hunting Shotguns of 2026

If you're back with us, fresh off of yesterday's SHOT show coverage, welcome back. If you're just checking in with us for the first time, be sure to go back and check out our roundups of the best rifles, optics and bowhunting gear to come out of the show so far this year. Today, however, read on to see the best shotguns of SHOT 2026, compiled by longtime contributor and diehard hunter, Brad Fitzpatrick. 

Nosler Whitetail Country Line Extensions

For 2026, Nosler has seen fit to extend its Whitetail Country line, and Phil Massaro likes their choices. Read on for more.

Interests



Get the best of American Hunter delivered to your inbox.