Lightweight Rifle Project (Part 3 of 10)

by
posted on September 28, 2011
** When you buy products through the links on our site, we may earn a commission that supports NRA's mission to protect, preserve and defend the Second Amendment. **
bs_2015_fs.jpg (11)

Part 3 of10

Some assembly required
With a box of parts that were light enough to carry in my pocket, I loaded up and headed to the machine shop. The goal was to assemble the barrel and action with everything square and concentric. Tight tolerances require hand machine work and lots of time, but the payoff comes in the shape of tiny little groups on the range and confidence in the field.

Since this blog is all about experimenting and learning, the guys at Tactical Rifles, Inc., agreed to let me do some of the machine work (under VERY close supervision). They don’t offer their services commercially for partial projects, but being a big-time writer can open doors. After they stopped laughing at the size of my barrel, they put me to work. Along the way, we inadvertently busted another myth: that anyone with the right tools can build a precision rifle. We learned that lawyers should stay away from the shop.

Now down to business. After complete disassembly, the action must be blueprinted.

“Blueprinting” is shorthand for making sure all of the surfaces are square and concentric and that the threads are clean.

We start by squaring the receiver in the lathe. We cut just enough of the face off to get a perfectly square surface for the recoil lug and barrel to rest.

Truing the locking lugs ensures that they are square. The ring around the bolt is evidence of this process.

Among other hocus pocus, we true the face of the bolt to provide a square surface for the cartridge to meet.

When you demand accuracy, you simply must start with a premium barrel. Krieger’s barrels are among the best, with tight tolerances and mirror-lapped bores.

Taking accurate measurements is a key part of this process, here we determine how deep we’ll need the barrel to extend into the action.

We’ll start by cutting the threads so that they perfectly match those on the receiver. This is when I got a reminder as to why gunmakers are in business. I had just asked Tactical Rifles' Production Manager Matt Delura “Have you ever ruined a barrel?” when I made a false move with the cutter and nearly ruined the threads. Matt moved me away from the lathe without invoking any reference to my heritage or occupation, and fixed my near-catastrophic mistake. Buying two barrels for one rifle is a sure way to drive up the cost.

Now we use the .260 Remington reamer to cut the chamber. We use a set of go/no-go gauges to tell us when we’re there.

No rifle will be accurate without a good crown, we use the lathe to cut a precise target crown.

Everything is now square, true, concentric and clean—ready for assembly.

An action wrench is used to torque the barrel into place. Yep, it just screws in.

That’s it for machine work.

Latest

Speedgoat 2 On Goose
Speedgoat 2 On Goose

Reviewed: Montana Knife Company Speedgoat 2.0

There are thousands of knives out there to choose from. Out of the dozens of knives I personally own, this one from Montana Knife Company clearly stands out as a hunter’s top-tier tool.

Hardware Review: Henry SPD HUSH

If you’re a lever action traditionalist, the Henry Special Product Division (SPD) HUSH may befuddle you. Not only does the SPD HUSH eschew traditional features, but it’s also purpose built for something that ol’ Benjamin Tyler Henry could never have imagined. HUSH is short for Henry’s Ultimate Suppressor Host.

Speer Announces New Products That Will Be Showcased at SHOT Show 2026

Speer Ammunition has announced several new loads for 2026, which include one new addition of Lawman TMJ and two new additions of Speer Impact component bullets for reloaders.

New for 2026: Ruger Red Label III

Ruger has announced the return of one of America's most iconic over/under shotguns with the Red Label III. First launched in 1977, the original Ruger Red Label earned a reputation for rugged reliability, classic lines, and American-made quality. Decades later, the Red Label III strives to continue that legacy.

New for 2026: Armageddon Gear Gun Slinger Chest Rig

The Gun Slinger Chest Rig, is now offered alongside the original Big Game Chest Rig for hunters who want sidearm carry built in from the start.

#SundayGunday: Leupold SX-4 Pro Guide HD Gen 2

On this week's #SundayGunday, we’re checking out the SX-4 Pro Guide HD Gen 2, the latest iteration of hunter-focused spotting scope from Leupold. Coming in both straight and angled configurations, and the buyer’s choice of 20-60x85mm or 15-45x65mm zoom ratio’s the SX-4 Pro Guide HD Gen 2 has a configuration for any preference and set of circumstances.

Interests



Get the best of American Hunter delivered to your inbox.