First Look: Federal Fusion Component Bullets

by
posted on February 2, 2019
** When you buy products through the links on our site, we may earn a commission that supports NRA's mission to protect, preserve and defend the Second Amendment. **
federalfusioncomponentbullets_lead.jpg

Over a decade ago, Federal released what was to become one of the best deer bullets on the market: the Fusion. Accurate, affordable and more than effective, the Fusion employs a rather unique construction method in which a pressure-formed lead core has a copper jacket molecularly fused to it, and then the overall shape is formed.

The ogive is skived, to initiate expansion—which is consistent, and usually at least twice caliber—and the construction method results in high weight retention, even on close shots from fast cartridges. Though the tip is ever so slightly flattened, the boattail design will offer attractive trajectories at sane hunting ranges. And while the Fusion ammunition was—and still is—well-made and accurate stuff, not all rifles like the same powder charge and set of harmonics produced by a single load.

Federal has listened to the masses, and appeases handloaders by offering the Fusion bullet in component form for 2019; finally we can tailor the load to make the rifle happy, and employ the Fusion projectiles in the less-common cartridges for which Federal didn’t provide factory ammunition.

The Fusion is available in five very common and highly-useable calibers: 6.5mm (140 grains), .277-inch (130 and 150 grains), 7mm (140, 160 and 175 grains), .308-inch (150 and 180 grains) and .338-inch (200 and 225 grains). The 6.5mm, .277-inch and 7mm bullets are available in 100-count boxes, while the .308-inch and .388-inch come in 50-count boxes.

I know my 6.5-284 Norma is going to be pleased with the 140-grain Fusion, and I definitely want to try the 160-grain Fusion in my little Tikka T3X in 7mm-08 Remington; that should make excellent black bear medicine for the Catskill Mountains, where a lightweight rifle is very much appreciated. If you shoot a deer rifle in any of the five bore diameters listed above and enjoy shooting your own handloaded ammunition, give the Fusion a try; I think you’ll be happy you did.

For more information, visit federalpremium.com.

Latest

Long Beard TSS Beauty 2
Long Beard TSS Beauty 2

Turkey Loads 101

Seemingly simple, selecting the proper turkey load is anything but a grab-and-go proposition nowadays. Instead, it requires consideration of key load characteristics, purpose and value, all of which are covered in this article.

New for 2026: Kings Camo XKG Summit Series Packs

Kings Camo has launched its all-new XKG Summit Series Packs. Engineered for versatility, comfort and load-hauling capability, this pack systems offer modular performance suitable for a wide range of adventures, from streamlined day hunts to extended backcountry trips.

New for 2026: Real Avid Ratchet Rest Adjustable Height Shooting Bags

Real Avid has announced the Ratchet Rest—Adjustable Height Shooting Bags designed to give shooters exact elevation control, faster target alignment and repeatable shooting performance.

MDF Invested $48.3 Million for Conservation in 2025

The Mule Deer Foundation (MDF) mobilized a total of $48.3 million for mule deer and black-tailed deer in 2025, its second-best year on record. Across 153 projects in 17 states, MDF helped restore more than 537,000 acres of critical wildlife habitat, benefitted 129 deer herds and eliminated or converted 149 miles of hazardous fence to restore safe movement corridors for wildlife.

Behind the Bullet: .17 Mach 2

Ever heard of the .17 Mach 2? Go behind the scenes on this hot little rimfire round with resident ammo guru Phil Massaro.

Tuo Curates Specialized Turkey Hunting Collection

For the 2026 spring season, Tuo has architected a technical system specifically curated to meet the demands of turkey hunters. While engineered for maximum versatility, the Tuo ecosystem has developed a particular following in regions where the early season isn't defined by green leaves and lilac blooms, but by the high-contrast skeletal timber and grey-scale of the early spring woods.

Interests



Get the best of American Hunter delivered to your inbox.