Lightweight Rifle Project (Part 3 of 10)

by
posted on September 28, 2011
** When you buy products through the links on our site, we may earn a commission that supports NRA's mission to protect, preserve and defend the Second Amendment. **
bs_2015_fs.jpg (11)

Part 3 of10

Some assembly required
With a box of parts that were light enough to carry in my pocket, I loaded up and headed to the machine shop. The goal was to assemble the barrel and action with everything square and concentric. Tight tolerances require hand machine work and lots of time, but the payoff comes in the shape of tiny little groups on the range and confidence in the field.

Since this blog is all about experimenting and learning, the guys at Tactical Rifles, Inc., agreed to let me do some of the machine work (under VERY close supervision). They don’t offer their services commercially for partial projects, but being a big-time writer can open doors. After they stopped laughing at the size of my barrel, they put me to work. Along the way, we inadvertently busted another myth: that anyone with the right tools can build a precision rifle. We learned that lawyers should stay away from the shop.

Now down to business. After complete disassembly, the action must be blueprinted.

“Blueprinting” is shorthand for making sure all of the surfaces are square and concentric and that the threads are clean.

We start by squaring the receiver in the lathe. We cut just enough of the face off to get a perfectly square surface for the recoil lug and barrel to rest.

Truing the locking lugs ensures that they are square. The ring around the bolt is evidence of this process.

Among other hocus pocus, we true the face of the bolt to provide a square surface for the cartridge to meet.

When you demand accuracy, you simply must start with a premium barrel. Krieger’s barrels are among the best, with tight tolerances and mirror-lapped bores.

Taking accurate measurements is a key part of this process, here we determine how deep we’ll need the barrel to extend into the action.

We’ll start by cutting the threads so that they perfectly match those on the receiver. This is when I got a reminder as to why gunmakers are in business. I had just asked Tactical Rifles' Production Manager Matt Delura “Have you ever ruined a barrel?” when I made a false move with the cutter and nearly ruined the threads. Matt moved me away from the lathe without invoking any reference to my heritage or occupation, and fixed my near-catastrophic mistake. Buying two barrels for one rifle is a sure way to drive up the cost.

Now we use the .260 Remington reamer to cut the chamber. We use a set of go/no-go gauges to tell us when we’re there.

No rifle will be accurate without a good crown, we use the lathe to cut a precise target crown.

Everything is now square, true, concentric and clean—ready for assembly.

An action wrench is used to torque the barrel into place. Yep, it just screws in.

That’s it for machine work.

Latest

Colt Kodiak Lede
Colt Kodiak Lede

Hardware Review: Colt Kodiak

Check out Bryce Towsley's review of the hard-charging Colt Kodiak .44 Magnum revolver.

New for 2026: ScentLok Ridge Series for Women

ScentLok has taken the features hunters love about its men's Ridge line and combined them with a fit designed to help women feel comfortable and agile in the field. It combines form-fitting designs with technologies like Carbon Alloy, Silver Allow and Precip-X to produce an excellent midseason option.

Does This Bioethicist Want to Make Us All Allergic to Meat?

When Dr. S. Matthew Liao, a “bioethicist” affiliated with the World Economic Forum (WEF) and the director of the Center for Bioethics at New York University (NYU), floated the idea of deliberately making people allergic to red meat, he created a counterreaction that still reverberates on social media today.

How To Pull Coyotes Close

Use these strategies to lure coyotes into confident shooting range.

New for 2026: Savage 110 Trophy Series

Savage Arms has introduced its 110 Trophy Series. As part of the overhaul of the Model 110, the 110 Trophy Series is a four-gun lineup of rifles incorporating the 110 Trail Blazer, 110 Trail Blazer XP, 110 Ridge Hunter and 110 Carbon Hunter.

#SundayGunday: Dead Air Nomad 30

This week on #SundayGunday, we’re checking out the Dead Air Nomad 30, the 30-caliber hunting stalwart of Dead Air’s suppressor lineup. The stainless-steel can tips the scales at less than a pound, despite being rated for calibers up to .300 Norma Magnum, and 4400 ft.-lbs. of energy. For more on the Nomad 30, check out this exclusive video.

Interests



Get the best of American Hunter delivered to your inbox.