Lightweight Rifle Project (Part 3 of 10)

by
posted on September 28, 2011
** When you buy products through the links on our site, we may earn a commission that supports NRA's mission to protect, preserve and defend the Second Amendment. **
bs_2015_fs.jpg (11)

Part 3 of10

Some assembly required
With a box of parts that were light enough to carry in my pocket, I loaded up and headed to the machine shop. The goal was to assemble the barrel and action with everything square and concentric. Tight tolerances require hand machine work and lots of time, but the payoff comes in the shape of tiny little groups on the range and confidence in the field.

Since this blog is all about experimenting and learning, the guys at Tactical Rifles, Inc., agreed to let me do some of the machine work (under VERY close supervision). They don’t offer their services commercially for partial projects, but being a big-time writer can open doors. After they stopped laughing at the size of my barrel, they put me to work. Along the way, we inadvertently busted another myth: that anyone with the right tools can build a precision rifle. We learned that lawyers should stay away from the shop.

Now down to business. After complete disassembly, the action must be blueprinted.

“Blueprinting” is shorthand for making sure all of the surfaces are square and concentric and that the threads are clean.

We start by squaring the receiver in the lathe. We cut just enough of the face off to get a perfectly square surface for the recoil lug and barrel to rest.

Truing the locking lugs ensures that they are square. The ring around the bolt is evidence of this process.

Among other hocus pocus, we true the face of the bolt to provide a square surface for the cartridge to meet.

When you demand accuracy, you simply must start with a premium barrel. Krieger’s barrels are among the best, with tight tolerances and mirror-lapped bores.

Taking accurate measurements is a key part of this process, here we determine how deep we’ll need the barrel to extend into the action.

We’ll start by cutting the threads so that they perfectly match those on the receiver. This is when I got a reminder as to why gunmakers are in business. I had just asked Tactical Rifles' Production Manager Matt Delura “Have you ever ruined a barrel?” when I made a false move with the cutter and nearly ruined the threads. Matt moved me away from the lathe without invoking any reference to my heritage or occupation, and fixed my near-catastrophic mistake. Buying two barrels for one rifle is a sure way to drive up the cost.

Now we use the .260 Remington reamer to cut the chamber. We use a set of go/no-go gauges to tell us when we’re there.

No rifle will be accurate without a good crown, we use the lathe to cut a precise target crown.

Everything is now square, true, concentric and clean—ready for assembly.

An action wrench is used to torque the barrel into place. Yep, it just screws in.

That’s it for machine work.

Latest

W H2026 02 KNOW HOW CH1019 Hiking A Long Way In Or To Very Specific Refuges Can Lead To Coyote Success, Copyright Mark Kayser
W H2026 02 KNOW HOW CH1019 Hiking A Long Way In Or To Very Specific Refuges Can Lead To Coyote Success, Copyright Mark Kayser

Coyote Hunting Tips: Are You Overlooking These Details?

Don't overlook the small details on your coyote hunts. It could sink your hunt and leave you with a sinking feeling of failure. The following represent areas where overlooked details, big and small, could send your hunt to the bottom of the ocean faster than the Titanic.

New for 2026: Federal Heavyweight TSS Rob Roberts Limited Edition

Federal Ammunition has been shipping its new Heavyweight TSS Rob Roberts Limited Edition turkey loads. Developed in collaboration with legendary choke designer Rob Roberts, these limited-edition offerings are built to deliver extreme range, pattern density and lethal energy.

New for 2026: Pedersoli Kodiak Survivalist Compact Express Rifle

Italian Firearms Group (IFG) has released the Kodiak Survivalist, an all-new compact express rifle from Davide Pedersoli. Known for blending old-world detail with serious performance across its lineup, Pedersoli brings that same disciplined craftsmanship to a utility-driven concept, resulting in what might best be described as a "gentleman's survival rifle."

Turkey Loads 101

Seemingly simple, selecting the proper turkey load is anything but a grab-and-go proposition nowadays. Instead, it requires consideration of key load characteristics, purpose and value, all of which are covered in this article.

New for 2026: Kings Camo XKG Summit Series Packs

Kings Camo has launched its all-new XKG Summit Series Packs. Engineered for versatility, comfort and load-hauling capability, this pack systems offer modular performance suitable for a wide range of adventures, from streamlined day hunts to extended backcountry trips.

New for 2026: Real Avid Ratchet Rest Adjustable Height Shooting Bags

Real Avid has announced the Ratchet Rest—Adjustable Height Shooting Bags designed to give shooters exact elevation control, faster target alignment and repeatable shooting performance.

Interests



Get the best of American Hunter delivered to your inbox.