Lightweight Rifle Project (Part 3 of 10)

by
posted on September 28, 2011
** When you buy products through the links on our site, we may earn a commission that supports NRA's mission to protect, preserve and defend the Second Amendment. **
bs_2015_fs.jpg (11)

Part 3 of10

Some assembly required
With a box of parts that were light enough to carry in my pocket, I loaded up and headed to the machine shop. The goal was to assemble the barrel and action with everything square and concentric. Tight tolerances require hand machine work and lots of time, but the payoff comes in the shape of tiny little groups on the range and confidence in the field.

Since this blog is all about experimenting and learning, the guys at Tactical Rifles, Inc., agreed to let me do some of the machine work (under VERY close supervision). They don’t offer their services commercially for partial projects, but being a big-time writer can open doors. After they stopped laughing at the size of my barrel, they put me to work. Along the way, we inadvertently busted another myth: that anyone with the right tools can build a precision rifle. We learned that lawyers should stay away from the shop.

Now down to business. After complete disassembly, the action must be blueprinted.

“Blueprinting” is shorthand for making sure all of the surfaces are square and concentric and that the threads are clean.

We start by squaring the receiver in the lathe. We cut just enough of the face off to get a perfectly square surface for the recoil lug and barrel to rest.

Truing the locking lugs ensures that they are square. The ring around the bolt is evidence of this process.

Among other hocus pocus, we true the face of the bolt to provide a square surface for the cartridge to meet.

When you demand accuracy, you simply must start with a premium barrel. Krieger’s barrels are among the best, with tight tolerances and mirror-lapped bores.

Taking accurate measurements is a key part of this process, here we determine how deep we’ll need the barrel to extend into the action.

We’ll start by cutting the threads so that they perfectly match those on the receiver. This is when I got a reminder as to why gunmakers are in business. I had just asked Tactical Rifles' Production Manager Matt Delura “Have you ever ruined a barrel?” when I made a false move with the cutter and nearly ruined the threads. Matt moved me away from the lathe without invoking any reference to my heritage or occupation, and fixed my near-catastrophic mistake. Buying two barrels for one rifle is a sure way to drive up the cost.

Now we use the .260 Remington reamer to cut the chamber. We use a set of go/no-go gauges to tell us when we’re there.

No rifle will be accurate without a good crown, we use the lathe to cut a precise target crown.

Everything is now square, true, concentric and clean—ready for assembly.

An action wrench is used to torque the barrel into place. Yep, it just screws in.

That’s it for machine work.

Latest

LEDE Rifles And Revolvers
LEDE Rifles And Revolvers

The .44 (4) You—An Exploration of .44 Magnum Platforms

Andi Bogard takes a tour through .44 land—from handhelds to levers and beyond—to find the flavor that fits your focus.

First Look: Remington's 2026 Limited Edition Bullet Knife

Remington is proud to announce the availability of its 2026 Limited Edition Bullet Knife: King of the Mountain. This collector-focused release continues Remington's long-running Bullet Knife tradition and is now shipping to dealers nationwide.

New for 2026: Woox High Grade American Walnut Stocks

Woox, manufacturers of Italian-American made gunstocks, axes and knives, has introduced a new "High Grade" line of stocks.

#SundayGunday: Savage Arms Model 110 Rimfire

On this week's #SundayGunday, we're checking out the brand new Model 110 Rimfire, from Savage Arms. Based off the classic 110 action, long-loved by American hunters nationwide, the Model 110 RF takes advantage of this venerable footprint to make the gun compatible with stocks and accessories designed for the Model 110 short-action. Follow along in this exclusive video, as NRA Media's Jay Grazio takes an exclusive early look at a 110 RF prototype, and goes in-depth on the features of this new 110 lineup.

NPS Looking for Help From a Few Good Hunters

The NPS is asking for help from American hunters, in an effort to support the “protection of wetlands, native wildlife, cultural resources and sensitive habitats that are affected by invasive species such as nutria and feral hogs.”

Coyote Hunting Tips: Are You Overlooking These Details?

Don't overlook the small details on your coyote hunts. It could sink your hunt and leave you with a sinking feeling of failure. The following represent areas where overlooked details, big and small, could send your hunt to the bottom of the ocean faster than the Titanic.

Interests



Get the best of American Hunter delivered to your inbox.