Adapting Cases for the Hornady “OAL Gauge”

by
posted on May 19, 2015
** When you buy products through the links on our site, we may earn a commission that supports NRA's mission to protect, preserve and defend the Second Amendment. **
hornady_oal_gauge.jpg

The Key Handloading Accessory
A key step of careful handloading is to determine the ideal overall cartridge length (OAL) for your particular load. Not only can seating the bullet close to the lands produce greater accuracy, but it can effectively increase the case capacity of your cartridge, which allows for lower operating pressure, all other things being equal. There are several tools on the market for determining OAL, but the Hornady tool is my personal favorite.

How It Works
The Hornady tool (mine is old enough that it was made by Stoney Point) uses modified cartridge cases that thread onto an aluminum tube. You place your selected bullet into the case, slide the cartridge into the rifle’s chamber and push forward on a rod that runs through the tube’s interior. This rod pushes the bullet forward until it contacts the lands of the rifling, at which point you lock the rod into position with a small knob. Once you retract the tool, you can measure the length of the cartridge an immediately determine in the OAL to the lands with that particular bulletit is simple and brilliant.

The Modified Case
Hornady offers a pile of cases in various cartridges (most are $6 or $7) and, if one is not available, they will modify your case for use with the tool for $15, shipping included. But if you have a pile of tools lying around like we do, why pay someone to do what you can do yourself?

Adapting Your Own
I set out to adapt my own cases for use with the OAL tool. The case needs to be deprimed, drilled-out and tapped to the correct thread pattern. To do this yourself, you’ll need a way to hold the case while you drill and tap it, a way to deprime the case and the correct drill bit and tap.

I began with a fired case for two reasons: First, the bullet needs to be able to slide freely into and out of the case neck; secondly, I wanted the case to fit perfectly in my chamber so the measurements would be as precise as possible. I deprimed the case using a Lee depriming die which pops the primer without disturbing the case dimensions. I then placed the case into the 3-jaw chuck of my lathe, applying enough tension to hold the case without crushing it.

undefined

Using a 9/32 drill bit at low RPM, I drilled the back of the case to the proper size to fit the OAL tool. 

undefined

It is crucial that the hole be drilled perfectly straight, and that the threads are aligned with the bore of the hole. In order to accomplish this, I used my lathe’s “center” to position the tap wrench.

undefined

Using tapping oil and cutting slowly, the 5/16-36” threads were cut on the case. 

undefined

 

Once the threads were cut, the modified case threaded perfectly onto the tool. 

undefined

Latest

Ledemule Deer
Ledemule Deer

Mule Deer Foundation Renews BLM Agreement, Receives Conservation Grant

The National Fish and Wildlife Foundation (NFWF) has awarded the Mule Deer Foundation (MDF) with a $744,000 grant to expand efforts to restore habitat and improve wildlife connectivity across the Northern Great Plains.

Selecting the Perfect Shotgun

Shotguns vary greatly, but there is an ideal match for everyone. Here is what you need to know to identify it.

New for 2026: Bergara Platinum Stalker

Bergara has introduced the Bergara Platinum Stalker, designed for hunters who appreciate the traditional look and feel of a wood stock rifle, but want the stiffness and rigidity that laminate offers.

First Look: Tuo Solent Jacket and Pant

Tuo has introduced it's Solent Jacket and Pant, designed to take hunters from the midseason all the way through that last icy eyelash of winter.

New for 2026: Ol' Man Outdoors Elevated Command Posts

For hunters seeking a sturdy and spacious elevated platform, a standard tripod or ladder stand often isn't enough. The Quad Pod series from Ol'Man Outdoors offers a solution, featuring the BaseCamp 7-foot Quad Pod (OT-702) and the Fortress Deluxe 12-foot Quad Pod (OT-703).

Beretta Releases A300 Ultima in Mossy Oak Original Bottomland and Shadow Grass

Beretta has introduced the A300 Ultima in two legendary Mossy Oak camouflage patterns: Original Bottomland and Original Shadow Grass.

Interests



Get the best of American Hunter delivered to your inbox.