Adapting Cases for the Hornady “OAL Gauge”

by
posted on May 19, 2015
** When you buy products through the links on our site, we may earn a commission that supports NRA's mission to protect, preserve and defend the Second Amendment. **
hornady_oal_gauge.jpg

The Key Handloading Accessory
A key step of careful handloading is to determine the ideal overall cartridge length (OAL) for your particular load. Not only can seating the bullet close to the lands produce greater accuracy, but it can effectively increase the case capacity of your cartridge, which allows for lower operating pressure, all other things being equal. There are several tools on the market for determining OAL, but the Hornady tool is my personal favorite.

How It Works
The Hornady tool (mine is old enough that it was made by Stoney Point) uses modified cartridge cases that thread onto an aluminum tube. You place your selected bullet into the case, slide the cartridge into the rifle’s chamber and push forward on a rod that runs through the tube’s interior. This rod pushes the bullet forward until it contacts the lands of the rifling, at which point you lock the rod into position with a small knob. Once you retract the tool, you can measure the length of the cartridge an immediately determine in the OAL to the lands with that particular bulletit is simple and brilliant.

The Modified Case
Hornady offers a pile of cases in various cartridges (most are $6 or $7) and, if one is not available, they will modify your case for use with the tool for $15, shipping included. But if you have a pile of tools lying around like we do, why pay someone to do what you can do yourself?

Adapting Your Own
I set out to adapt my own cases for use with the OAL tool. The case needs to be deprimed, drilled-out and tapped to the correct thread pattern. To do this yourself, you’ll need a way to hold the case while you drill and tap it, a way to deprime the case and the correct drill bit and tap.

I began with a fired case for two reasons: First, the bullet needs to be able to slide freely into and out of the case neck; secondly, I wanted the case to fit perfectly in my chamber so the measurements would be as precise as possible. I deprimed the case using a Lee depriming die which pops the primer without disturbing the case dimensions. I then placed the case into the 3-jaw chuck of my lathe, applying enough tension to hold the case without crushing it.

undefined

Using a 9/32 drill bit at low RPM, I drilled the back of the case to the proper size to fit the OAL tool. 

undefined

It is crucial that the hole be drilled perfectly straight, and that the threads are aligned with the bore of the hole. In order to accomplish this, I used my lathe’s “center” to position the tap wrench.

undefined

Using tapping oil and cutting slowly, the 5/16-36” threads were cut on the case. 

undefined

 

Once the threads were cut, the modified case threaded perfectly onto the tool. 

undefined

Latest

W H2026 06 Knowhow Prairie Dog Practice Know How (5)
W H2026 06 Knowhow Prairie Dog Practice Know How (5)

Know How: Prairie Dogs for Practice

Use a dog town to warm up for big-game seasons, test gear and more.

Heritage Outdoor Group Acquires Badlands

Heritage Outdoor Group ("Heritage") has announced the acquisition of Badlands, a hunting backpack, gear and apparel brand, from W. C. Bradley Co. Terms of the transaction were not disclosed.

#SundayGunday: Winchester 250th Anniversary Ammunition

On this week's #SundayGunday, we’re taking a walk down memory lane, celebrating Winchester Ammunition and its salute to the greatest 250 years a country has ever lived. This limited-edition run of USA 250th Anniversary Edition ammunition pays homage to the red-blooded Americans who sacrificed themselves for the betterment of a nation.

What Summer Buck Sightings Tell Us

Dreaming of fall? Here are some things to look for during your summertime scouting.

One Out of Every Four Hunters Won’t Hunt in 2026

One out of every four hunters who hunted the 2025 season will not hunt in 2026. That startling statistic was arrived at by Southwick Associates after conducting a survey of 28,447 hunters in 20 states.

Says You: Sightseeing on a Hunt?

Editor-in-Chief Scott Olmsted's monthly response column to questions posed by our members. This time, we're discussing hunting practices and traditions, and making some long-distance connections.

Interests



Get the best of American Hunter delivered to your inbox.